Build guide

7805 Power Math

16×28 @ 2.54mm pitch · 8 components · 10 wires

1. Prepare

Verify component pinouts against each manufacturer’s datasheet before wiring. Label cut wires with their wire numbers; the same numbers follow them through every stage. Wire colors are written out for black-and-white printing. Custom colors can be named in the wire library.

Progress is saved on this browser for this board revision. Changes to the board or measurements start a new checklist. Printed diagrams are references, not life-size templates.

10 wires to prepare; 255mm total wire, including end allowances.

Parts List

7 unique parts

Ref DesPartValueManufacturerPart NumberQtyLink
C1Electrolytic Cap10uF——1Amazon
C2, C3Ceramic Cap100nF——2Amazon
J1Power Input (2-pin)——1—
J2Screw Terminal 2P (5.08mm)——1—
LED1LED——1Amazon
Q1TO-220——1—
R1Resistor (axial)330——1Amazon

Links may include affiliate referrals.

2. Cut wires

Cutting quantities by color and length

10 wires · +5mm per end for lead-through

Cut#NetColorRouteCut LengthBends
6GNDBlackE5 → G823mm13mm (90°)
55VBlueC14 → C2333mm—
45VGreenH16 → D1523mm15mm (90°)
10GNDGreenG23 → K2525mm15mm (90°)
112VRedD5 → H623mm15mm (90°)
7GNDRedH9 → E1328mm15mm (90°)
35VWhiteK17 → I1715mm—
9GNDWhiteH19 → F2223mm13mm (90°)
212VYellowC4 → C1230mm—
8GNDYellowC13 → G1833mm18mm (90°)

Total wire: 255mm (10.0in)

3. Bend wires

Use the straight-line ruler to mark bend points on the wire before bending. Use the bent shape as a visual reference while bending.

Bend ruler and shape for wire 1
Cut 23mm. Bend 90° down at 15mm.
Bend ruler and shape for wire 2
Cut 30mm.
Bend ruler and shape for wire 3
Cut 15mm.
Bend ruler and shape for wire 4
Cut 23mm. Bend 90° up at 15mm.
Bend ruler and shape for wire 5
Cut 33mm.
Bend ruler and shape for wire 6
Cut 23mm. Bend 90° right at 13mm.
Bend ruler and shape for wire 7
Cut 28mm. Bend 90° left at 15mm.
Bend ruler and shape for wire 8
Cut 33mm. Bend 90° right at 18mm.
Bend ruler and shape for wire 9
Cut 23mm. Bend 90° left at 13mm.
Bend ruler and shape for wire 10
Cut 25mm. Bend 90° down at 15mm.

4. Place wires

Component side. Select a wire to emphasize its route in its own color and highlight its endpoints. Wires follow number order, matching the bend guide and solder checklist.

W1 · D5H6
W2 · C4C12
W3 · K17I17
W4 · H16D15
W5 · C14C23
W6 · E5G8
W7 · H9E13
W8 · C13G18
W9 · H19F22
W10 · G23K25
W1 · D5H6W2 · C4C12W3 · K17I17W4 · H16D15W5 · C14C23W6 · E5G8W7 · H9E13W8 · C13G18W9 · H19F22W10 · G23K25

5. Solder connections

Bottom view: horizontally mirrored. Coordinate names still identify the same physical holes. Highlights mark wire endpoints; wire routes belong on the component side. Check each connection and the listed solder bridges.

Board is horizontally mirrored. Column A is on the right.

W1 · D5H6
W2 · C4C12
W3 · K17I17
W4 · H16D15
W5 · C14C23
W6 · E5G8
W7 · H9E13
W8 · C13G18
W9 · H19F22
W10 · G23K25
W1 · D5H6W2 · C4C12W3 · K17I17W4 · H16D15W5 · C14C23W6 · E5G8W7 · H9E13W8 · C13G18W9 · H19F22W10 · G23K25